Titanfall 2 Pulse Blade Pilot Costume

Titanfall 2 Pulse Blade Pilot Costume / Titanfall Pulse Blade Armor / Cosplay Costume / Game Costume

This Titanfall 2 Pulse Blade Pilot Costume is made to measure and recreates the character’s layered armor, textile gear, load-bearing system with attachments as one coherent, wearable image.

The helmet, clothing, armor, boots and all components listed below are included. The costume is designed for conventions, photoshoots and repeated cosplay use.

Video about our workshop

Follow the development process on our blog →

Made to measure: After purchase, we’ll email you a Google Form with instructions for measuring key body dimensions and make the textile components to your measurements.

Size limits: Height 165–200 cm / 5'5"–6'7"; head circumference up to 63 cm / 24.8 in.

Production time: 8–10 weeks after we receive your measurements. Delivery takes approximately 2–4 additional weeks.

Paint scheme: The listing price applies to the standard paint scheme shown in the photos. Custom paint is available as a separate paid service.

Weapons shown in the photos are not included.

Detail, Materials and Paintwork

Detail That Holds Up Close

Dividing the design into numerous separate parts makes it possible to reproduce its complex geometry and layered construction without visually simplifying the original image.

The complete set contains:

•111 individually cast and formed plastic parts in the costume

•22 plastic parts in the helmet

•52 painted graphics and markings on the hard armor

•27 painted symbols and markings on the helmet

•More than 30 DTF graphics on the textile components

•29 decorative edge contours on the sewn and textile components

Materials Selected for Each Function

•Cordura is used for the main textile components that carry webbing, pouches and attached armor. Its resistance to abrasion and ability to retain shape help the equipment maintain a structured appearance during wear.

•Other polyester materials are used in selected textile elements where a different balance of flexibility, thickness or structure is required.

•ABS plastic is used for large formed armor plates. It retains clean geometry, provides a smooth surface for paintwork and keeps larger parts relatively lightweight.

•Two-part casting plastic is used for smaller components with complex geometry and fine relief, allowing detailed shapes to be reproduced consistently.

3D printing is used during development to create master models and manufacturing tooling. The final customer costume does not contain 3D-printed armor parts.

Professional Paintwork

The armor and helmet are finished using professional automotive-grade primers, paints and protective clear coats. The coatings are applied with spray equipment by painters with experience in automotive paintwork and customization.

This process produces a clean, controlled finish without visible brush marks, paint runs, bubbles or pronounced surface texture, helping the costume remain convincing in close-up photos.

Adjustable Load-Bearing Construction

The in-game Pulse Blade Pilot design incorporates recognizable principles of real-world tactical load-bearing equipment. The costume recreates the construction logic of this equipment without claiming to be actual tactical gear.

The load-bearing system uses:

•adjustable webbing

•MOLLE attachment points

•velcro connections

•quick-release buckles

This construction allows the system to be adjusted to the wearer and helps keep the armor, pouches and attachments in their intended positions during normal movement.

The costume can be put on without assistance and allows normal walking, posing and active movement with minimal restriction.

Functional Pouches and MOLLE

All pouches are functional and can be used to carry personal items.

Two pouches contain removable simulated-round inserts. After these inserts are removed, the pouches can also be used for personal items.

The MOLLE attachment points are functional and can be used with compatible accessories.

Heat and Cooling Options

The load-bearing system contains removable padding. Its Velcro-compatible inner surface also allows compatible cooling inserts, purchased separately, to be installed underneath the external layers without changing the visible appearance of the costume.

Fit and Proportions

Adapted Through Real Fittings

We paid particular attention to adapting the Pulse Blade Pilot’s complex, layered design to a real person. Our goal was to preserve the recognizable in-game silhouette while adjusting the scale and placement of the components so that the costume would look proportionate and remain practical to wear.

During development, we conducted approximately a dozen fittings on different people and used the results to refine the overall proportions, the scale and placement of the armor and attachments, the fit of the textile components, and the way different parts are secured.

Made to Your Measurements

The textile components are made according to the measurements provided after purchase.

Adjustable webbing and attachment points allow the position of the armor and equipment to be further adjusted to the wearer, helping the complete costume retain its intended proportions.

Helmet Features

Engraved acrylic visor. The helmet uses a 3 mm thermoformed acrylic visor with honeycomb engraving. It preserves the recognizable front design while providing good visibility from inside.

Finished interior. The inside is lined with black fleece, which conceals the wiring and internal construction.

Lighting

The costume includes lighting in two areas:

•RGB lighting in the helmet

•LED lighting in the two back-mounted electromagnetic weapon mounts

Controls

The helmet lighting is controlled through the duoCo Strip mobile app.

Available functions include:

•color selection

•color gradients

•brightness adjustment

•music Sync

•automatic on/off timing

The electromagnetic weapon mount lighting is operated using a switch built into the back-mounted system.

Power

•The helmet lighting requires three AAA batteries

•Alkaline batteries are recommended

•The electromagnetic weapon mount lighting requires one 9V battery

•Batteries are not included

* The term electromagnetic weapon mounts reproduces the name and visual design of the in-game equipment. The costume components are not magnetic.

Custom Paint

The listing shows the standard paint scheme.

Custom paintwork is available as a separate paid service:

•The price depends on the complexity of the requested design

•The production time is calculated individually

•Our team can help refine your concept or sketch

•The final paint design is reviewed with the customer

Contact us through the website chat before placing your order to discuss custom paintwork.

What’s Included

1. Helmet

2. Arm Protection

•Shoulder armor assemblies x2
Each consists of a fabric upper-arm guard and two plastic armor plates.

•Forearm armor assemblies x2
Each consists of a fabric forearm guard and plastic armor plate.

•Wrist guards with fabric wristbands x2

•Armored gloves x2

3. Leg Protection

•Thigh guards x2

•Knee pads x2

•Lower-leg guards x2

•Boot Covers x2

4. Load-Bearing System with Attachments

•MOLLE Battle Belt

•Battle Belt Suspenders — 1 set

•Front Plate Bag

•Axillary Plate Bags x2

Load-bearing system webbing straps:

•Webbing straps with carabiners x2

•Front webbing straps x2

•Side webbing strap

Additional components:

•Abdomen panel

•Drop Seat Panel

•Sheath

•Jump Kit Mount Bases x2

•Back-mounted system with two electromagnetic weapon mounts

•Rifle magazines x4

Communications set:

•Communications unit in a pouch

•Communication cables

Pouches:

•Pouches with simulated rounds x2

•Small pouches x3

•Medical pouch

5. Inner Harness

Consists of waist belt with leg loops

6. Drop-Leg Holster Assembly

•Pistol magazines with simulated rounds x2

•Rigid pistol holster

•Drop-leg holster platform

7. Clothing and Footwear

•Jacket

•Pants

•Boots

•Shemagh

Weapons shown in the photos are not included.

How the Components Attach

Load-Bearing System

•The waist belt with leg loops closes with a quick-release buckle.

•The MOLLE Battle Belt closes onto itself at the front using concealed Velcro.

•The Battle Belt Suspenders attach to the MOLLE Battle Belt with Velcro, providing a wide adjustment range.

•The load-bearing system webbing straps, Front Plate Bag, Axillary Plate Bags, Jump Kit Mount Bases, Abdomen panel and Drop Seat Panel attach to the inner surface of the load-bearing system with Velcro.

•The back-mounted system with two LED-lit electromagnetic weapon mounts attaches to the Battle Belt Suspenders with Velcro.

•The pouches and communications unit attach through the MOLLE system using webbing straps.

•The communication cables insert into the openings of the communications unit and attach to the Battle Belt Suspenders with Velcro.

•The rifle magazines attach to the MOLLE system with clips, allowing them to be installed and removed when required.

•The Sheath attaches to the right Battle Belt Suspender with Velcro.

Arm Protection

•Each Shoulder armor assembly attaches to the costume through a Velcro backing.

•The fabric upper-arm guard wraps around the bicep, closes onto itself with Velcro and is additionally secured with upper Velcro straps.

•Each Forearm armor assembly wraps around the forearm and closes with Velcro.

•External reverse-loop Velcro straps provide additional adjustment and fixation.

•Each Wrist guard attaches to its fabric wristband with Velcro.

•The cable bundle inserts into the armor plate on the glove and is secured with Velcro.

•It then passes through the Wrist guard and attaches to the inside of the Forearm armor plate.

Drop-Leg Holster and Leg Protection

•The Drop-leg holster platform attaches around the leg and to the belt with adjustable straps and quick-release buckles.

•The pistol magazines and Rigid pistol holster attach to the MOLLE system on the Drop-leg holster platform.

•The Thigh guards and Lower-leg guards attach to the knee-pad backing with Velcro.

•They are additionally secured around the leg with adjustable straps and quick-release buckles.

•The Knee pads attach to their backing with Velcro.

•The Boot Covers secure around the leg with straps and quick-release buckles.

Helmet Lamp

The helmet lamp is detached before shipping to reduce the risk of damage because it extends beyond the helmet shell. After unpacking, it must be installed on the helmet.

Helmets
Our helmets come in a fixed size and fit a head circumference of approximately 23.6".
The exact dimensions are shown in the product images, or you can ask us directly in the chat on the bottom-right corner of the website.

Costumes
We make all costumes to your individual body measurements.
After purchase, we’ll contact you and send you a Google Form with instructions on how to measure all key body dimensions.

• This is not an official licensed product and is fan art.

• This is a handmade product, the final drawing may vary slightly. Especially the scratches and damage effect.

• Each screen has different resolution and color reproduction. The color of the product may be slightly different from what you see on your screen.

• Although it is rare, delays in delivery by the shipping company may occur. We will contact the shipping company's manager and make every effort to resolve this issue if it arises.